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How to Replace Your MakerBot Replicator 2 Extruder Assembly

Are you facing issues with your MakerBot Replicator 2 extruder assembly and need guidance on how to replace it efficiently? In this step-by-step guide, Jake Clark from Fargo 3D Printing walks you through the process to ensure a smooth transition. Before you begin, make sure to turn off your machine and unplug it from the power source for safety purposes.

Step 1: Removing the Old Extruder Assembly

  1. Begin by detaching the two front hex bolts using a 2.5 mm hex wrench.
  2. Remove the fan cover and detach the fan, ensuring to set aside the two black spacers.
  3. Unplug the cord from the stepper motor and detach the motor from the Gantry system.
  4. Proceed to remove the blower fan and the hex bolts holding the Gantry system in place.
  5. Cut any zip ties, detach the cord mesh, and carefully remove the extruder head.

Step 2: Disassembling the Components

  1. Unscrew the Phillips screws on the blower duct and remove the plastic blower duct.
  2. Take out the blower fan, ensuring to manage any additional zip ties.
  3. Use a 2.5 mm hex wrench to remove the bolts holding the bar mount assembly.
  4. Cut off the ceramic insulation tape to access the set screw for the heater cartridge.
  5. Unplug the heater cartridge cord and carefully remove the cartridge.

Step 3: Installing the New Extruder Assembly

  1. Begin by attaching the thermistor and heater cartridge to the new extruder assembly.
  2. Ensure proper alignment and secure the components in place using set screws and nuts.
  3. Follow the correct orientation of the bar mount assembly and check for proper alignment before tightening.
  4. Reassemble the components in the reverse order of removal, ensuring all parts are securely fastened.

Summary

By following these detailed steps, you can successfully replace the extruder assembly on your MakerBot Replicator 2. Remember to exercise caution, especially when handling components such as the heater cartridge and thermistor. If you encounter any challenges during the process, feel free to refer back to this guide or reach out to Fargo 3D Printing for assistance.

Meta description: Learn how to replace your MakerBot Replicator 2 extruder assembly with this comprehensive guide from Jake Clark at Fargo 3D Printing. Follow the step-by-step instructions for a smooth transition.

Keywords: MakerBot Replicator 2, extruder assembly, 3D printing, Fargo 3D Printing, heater cartridge, thermistor, stepper motor

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